Novolac Epoxy Flooring Solutions
Heavy-Duty Floors & Linings for Demanding Chemical Environments
What is Novolac Epoxy Flooring?
Novolac epoxy flooring is a highly cross-linked epoxy flooring system engineered to provide enhanced resistance to aggressive chemicals and demanding industrial environments. Its formulation provides excellent resistance to concentrated sulfuric acid, solvents and caustics, making novolac epoxy an ideal choice for areas where chemical exposure, spills and splash hazards are a concern.
Novolac epoxy systems can be used in demanding applications including tank farms, solvent storage areas, explosion-proof rooms, secondary containment areas, and splash and spill zones.
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Novolac Epoxy Flooring Systems
Stonchem 691 is a conductive, spark-proof, highly cross-linked novolac epoxy coating that utilizes advanced carbon nanotube technology in its formulation. Stonchem 691 flooring is ideal for:
- pharmaceutical facilities
- electronics manufacturing facilities
- AGV and AMR warehouses
- solvent storage areas
Stonchem 691
Stonchem 62X
Stonchem 600 Series
Benefits of Novolac Epoxy Flooring
Stonhard novolac epoxy flooring provides exceptional chemical resistance and durable performance while delivering a seamless, easy-to-maintain surface for demanding industrial environments.
Protection Against Electro-Static Discharge
Chemical Resistance
High Strength
Seamless
Abrasion Resistant
Novolac Epoxy Flooring Applications
Explosion-Proof Rooms
Novolac epoxy flooring systems can provide conductive, non-sparking surfaces for environments where flammable materials and the potential for ignition create additional safety concerns. These systems help control static electricity while providing durable chemical protection.
Tank Farms
Novolac epoxy flooring provides durable protection in tank farms exposed to aggressive chemicals, solvents and corrosive substances. Its excellent chemical resistance helps protect concrete substrates from spills and leaks while supporting long-term performance in demanding environments.
Solvent Storage Areas
Solvent storage areas require flooring that can withstand exposure to aggressive chemicals. Novolac epoxy flooring provides excellent resistance to solvents and helps create a durable, protective surface for areas where chemical spills and leaks may occur.
Secondary Containment Areas
Novolac epoxy flooring helps protect secondary containment areas from chemical exposure and deterioration. Its chemical-resistant surface is designed to withstand contact with acids, solvents, caustics and other aggressive substances, helping protect the underlying concrete.
Splash and Spill Zones
Areas subject to frequent chemical splashes and spills need flooring that can withstand aggressive exposures. Novolac epoxy flooring provides a durable, chemical-resistant barrier that helps protect surfaces from acids, solvents, caustics and other corrosive materials.
Chemical Pits
Novolac epoxy lining provides durable, chemical-resistant protection for chemical pits exposed to harsh substances and potential spills.
Copper Foil Production
Plating Areas
Durable novolac epoxy flooring provides chemical resistance for plating areas exposed to corrosive chemicals and frequent industrial activity.
Battery Containment Areas
Novolac epoxy flooring helps provide a durable, chemical-resistant barrier in battery containment areas where protection from spills and aggressive substances is essential.
Pharmaceutical Production Areas
Seamless novolac epoxy flooring provides a durable, chemical-resistant surface designed to support demanding pharmaceutical production environments.
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Novolac Epoxy Flooring Installation Process
Stonhard is the unprecedented leader in manufacturing and installing high-performance floors. Our seamless, long-lasting, easy-to-clean systems are engineered for both industrial and commercial markets. We also bring the same performance to our wall and lining systems.
From the start of your project to its finish, from specifications and design to project management and final walkthrough, you work with us directly. Territory Managers, Project Engineers, Architectural/Engineer and Design Representatives, Construction Management teams and Installation and Application Crews work for you and with you. For nearly a century, we've been delivering a proven, single-source service, covering both your products and installation.
How We Install Your Novolac Epoxy Flooring System
Inspection and Testing
The area is inspected prior to installation to determine the right system required for the area and the type of testing required. Based on the condition of the slab, use of the space, or age of the building, different tests may be required, such as Calcium Chloride or Relative Humidity testing to determine the moisture content of the slab or contamination.
Substrate Preparation
Based on the information found from these tests and onsite visits, the proper preparation procedure is determined. This may include mechanical preparation with media blasting, diamond grinding, and removal by jack hammers and chipping guns. If slabs are determined to be contaminated with oils, de-greasing may be necessary to achieve proper adhesion. Preparation is the most important process to ensure there is a proper bond to the substrate.
Application
Installation of the system will vary depending on the specific system (broadcast, mortar, self-leveler). Common installation procedures vary from screeding and troweling the material, squeegeeing and rolling the material, and broadcasting the material. Grounding plates and joint bridge details are utilized to properly ground the flooring system. All details, including waterproofing, cove base, penetrations, drains, etc., are discussed prior to installation. These will be handled properly to ensure a good quality floor installation with professionally trained installation teams.
Cleaning and Maintenance
Seamless novolac epoxy floors are known for their easy cleaning and maintenance procedures, however each environment has its own specific requirements and standards to meet. Stonhard Territory Managers work with customers directly to provide the right cleaning solution for the specific environment. In addition, Stonhard's division Stonkleen provides cleaning products that are tough on dirt and stains, easy to use, sustainable, and formulated to maintain Stonhard seamless flooring systems.
Project Profiles
Explore projects that utilized novolac epoxy floors for to protect products, equipment, and people in their facilities.
Expert Guidance & Resources
We want you to make informed decisions about your projects. Learn more about novolac epoxy flooring from experts here.
The Future of Static Control: Carbon Nanotube Technology in Electrostatic Flooring
Electrostatic discharge (ESD) poses a risk in industries like electronics manufacturing, pharmaceuticals, aerospace, and more. A single event can damage components, contaminate sterile environments, or cause safety issues. Traditional conductive flooring relies on additives like graphite or antimony-doped tin oxide, but these often require high concentrations, which can affect durability and aesthetics. Carbon nanotube (CNT) technology offers a better solution.
What to Look for in an Epoxy Flooring System
Choosing the right epoxy flooring system requires more than evaluating appearance. Explore the key performance characteristics to consider, including durability, chemical resistance, abrasion resistance and long-term performance in demanding commercial and industrial environments.
Chemical Resistance Demystified: Matching Flooring Systems to Industrial Exposures
Learn how different chemical exposures can affect flooring and how to select a system designed for the environment. Explore the importance of chemical resistance and how novolac epoxy systems can provide durable protection against aggressive acids, solvents, caustics and other corrosive substances.
