Table of Contents:

Table of Contents:

04-28-2025

WATCH: 'StonTalks: ESD Flooring Explained'

Electrostatic discharge (ESD) might be a silent force, but in the wrong setting, it can be catastrophic. In electronics manufacturing facilities, the smallest discharge can take down critical systems, destroy sensitive components, and endanger staff. That's why ESD protection is essential.

Seamless ESD flooring systems can form an integral part of a complete static control strategy, supporting industries where safety, reliability, and performance can't be compromised.

Let’s take a look at the areas of application and benefits of ESD flooring.

ESD flooring systems are conductive and easy to maintain.

ESD flooring prevents the buildup and sudden discharge of static electricity, protecting both people and products. These floors are commonly used alongside conductive footwear, wrist straps, and grounding points to form a complete ESD program.

Seamless ESD flooring in jet hangars ensure protection for sensitive avionics and equipment.

Whether you're safeguarding billion-dollar data streams or advanced battery systems, seamless ESD flooring is a must-have. ESD systems are used in:

  • EV Battery Facilities: As electrification expands, so does the need for precise static control.

  • Semiconductor Fabs: Even the tiniest discharge can ruin an entire chip.

  • Data Centers: Sensitive servers and switches demand low-static environments.

ESD floors can be configured to meet the needs of static control and temperature-dependent environments.

The EV industry in particular is exploding. According to the International Energy Agency's Global EV Outlook 2024, nearly 14 million new electric cars were registered globally in 2023, marking a 35% year-over-year increase.[1] With this surge comes increased demand for better ESD solutions in the facilities that make electric vehicles. Many facilities have struggled with products that either weren’t conductive enough or could not withstand the chemicals used in these settings.

Seamless ESD coatings help with:

  • Providing a scalable ESD option for AGV routes

  • Reducing downtime

  • Meeting evolving compliance standards

ESD floors are the prime choice in areas like cleanrooms, laboratories, data centers, and studios.

As industries evolve, so must their materials. That’s why Stonhard offers Stonkote ESD — a seamless, conductive floor coating formulated for today’s high-demand environments.

Stonkote ESD is a pigmented, glossy epoxy coating with a stippled finish, formulated with carbon nanotubes for superior conductivity and durability. It is designed specifically for ESD-sensitive environments like EV facilities, semiconductor fabs, and data centers.

Stonkote ESD combines electrostatic protection, chemical resistance, and ease of application in one seamless system. With a 5–7 mil thickness, it’s ideal for both new construction and retrofit projects across multiple industries.

Stonkote ESD is just one of several ESD flooring solutions Stonhard offers, each tailored to specific performance needs:

  • Stonlux ESD: A smooth, self-leveling system that’s easy to clean and offers outstanding chemical and abrasion resistance. Available in 2 mm or 3 mm thicknesses.

  • Stonshield ESD: A 2 mm (80 mil), seamless, decorative flooring system that combines static control with exceptional durability — ideal for high-traffic areas with ESD-sensitive equipment.

  • Stonclad ESD: A 1/4 in. (6 mm) conductive, spark-proof flooring system composed of epoxy resin, amine curing agents, non-silica aggregates, and conductive elements. Finished with a black conductive epoxy sealer for complete, through-system conductivity.

We don’t just sell ESD floors — we design, manufacture, and install them. That means:

  • A single point of contact from start to finish.

  • A seamless, long-lasting system.

  • A partner who stands behind both the product and the installation.

Our ESD floors are easy to clean, chemical resistant, and engineered to last, so your operations stay grounded and protected.

Ready to get started? Contact us today to find the right ESD flooring solution for your facility.

Stonhard is the unprecedented world leader in manufacturing and installing high-performance polymer floor, wall and lining systems. Stonhard maintains 300 territory managers and 200 application teams worldwide who will work with you on design specification, project management, final walk-through and service after the sale. Stonhard’s single-source warranty covers both products and installation.

Contact us to learn more about our precision installation methods and specialized products.



About The Author

Ed De Asis Author Pic

Ed De Asis

Ed De Asis is a Product Engineer for Stonhard and has been with the organization since 2023. He is currently focused on ESD product development and is CXLT certified. De Asis graduated from Rowan University with a B.S in Mechanical Engineering. 

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